Big Binzel wire feeding wheel

The large Binzel wire feeding wheel is the core component of the Binzel series welding equipment, mainly suitable for automated welding scenarios such as gas shielded welding and laser wire filling welding. It is responsible for stable wire feeding and is a key component for protecting welding quality. Its detailed characteristics are as follows:

Material and Structure

Core material: The main body is made of bearing steel, which has high performance and strong load-bearing capacity, and can withstand the friction force during the welding wire conveying process for a long time, extending the service life; Some models that are suitable for high current operations can be made of copper material, which has better conductivity and is suitable for special welding process requirements.

Structural design:

Standardization of specifications: The common specifications are an outer diameter of 35mm, an inner diameter of 25mm, and a thickness of 8mm, suitable for welding wires with diameters of 0.8-1.6mm, covering the needs of mainstream welding scenarios.

Sliding transmission design: The wheel surface is a concave arc-shaped structure with sliding patterns on the surface. Combined with the inclined surface design of the limit ring, it can enhance the gripping force of the welding wire and avoid slipping or deviation during wire feeding.

Modular assembly: consisting of a main wheel, dual limit rings, cover plate, and drive components. The limit rings can be adjusted in spacing through the drive components to adapt to different diameter welding wires and meet diverse welding needs.

performance advantage

Strong wire feeding stability: The bearing steel material is matched with a sliding structure to ensure uniform speed and no shaking during the wire feeding process. The welding current and voltage parameters are carefully matched to reduce defects such as weld spatter and porosity, and to protect the consistency of welding quality.

Wide adaptability: Supports welding wires of any material (such as carbon steel, stainless steel, aluminum alloy welding wires, etc.) from 0.8-1.6mm, can be matched with multiple wire feeding systems such as single push wire and double push wire, and is compatible with different welding processes such as gas shielded welding and laser wire filling welding.

Outstanding practicality: The bearing steel material is wear-resistant and fatigue resistant (based on actual reports), and can work stably for a long time in high-frequency automated welding operations, reducing the frequency of component replacement and maintenance costs; The surface sliding pattern design is not prone to slag accumulation and is easy to clean and maintain.

Application scenarios

Widely used in automated welding production lines, especially suitable for Binzel intelligent fine wire feeding systems, commonly used in automotive manufacturing (white body, battery tray welding), rail transportation, engineering machinery, 10000 watt laser splicing and other scenarios. It is the core component for industrial robot welding and large-scale structural component welding.

Key points for use and maintenance

It is necessary to adjust the spacing between the limit rings according to the diameter of the welding wire, confirm that the welding wire fits the sliding pattern on the wheel surface, and avoid damaging the welding wire due to excessive pressure or causing wire feeding slip due to insufficient pressure.

Regularly check the wear of the wheel surface and the integrity of the sliding pattern. If there is severe wear, rust, or residue accumulation, it should be cleaned or replaced in a timely manner to avoid affecting the wire feeding accuracy.

When used in conjunction with the wire feeder motor and gear transmission system, it is necessary to confirm the assembly accuracy, ensure smooth power transmission, and maintain the stability of wire feeding speed (suitable for high-speed wire feeding requirements of 0-10m/min or 0-20m/min).