Zhenkang dual drive wire feeding wheel

Core structure and specification parameters

1. Highlights of structural design

Dual drive structure: Adopting synchronous drive design of active and passive wheels, the traction force is increased by 30% -50% compared to single drive models, and the effect is excellent to avoid slipping problems during the transportation of large diameter welding wire or hard welding wire. The wire feeding speed range is 1.2-30m/min, suitable for continuous welding operations.

Groove and tooth pattern design: The mainstream is K-type with tooth grooves (1.5 straight lines), with uniform tooth spacing and scale adapted to the shape of the welding wire, which not only enhances the clamping force but also avoids damaging the surface of the wire; Some models support customized V-groove and U-groove to meet the differentiated conveying needs of solid wire and flux cored wire.

Dual slot compatibility feature: The entire series features a dual slot design, supporting compatibility with two adjacent diameter welding wires (such as 0.8-1.0mm, 1.0-1.2mm, etc.), eliminating the need for frequent wheel replacement and improving multi specification welding efficiency.

2. Core performance highlights

Wire feeding stability: Dual drive synchronous drive+detailed groove design, wire feeding accuracy error ≤ 0.2mm, excellent effect to reduce welding spatter, porosity and other defects, and protect the consistency of weld formation.

Wide adaptability: compatible with welding wires made of carbon steel, stainless steel, alloy steel and other materials; Supports welding gases such as CO ₂ and rich argon, with a working temperature range of -10 ℃ -100 ℃, and can withstand industrial environments such as humidity and slight dust.

Outstanding practicality: The bearing steel material model can transport 30-60 reels of welding wire (15kg per reel) under normal use, which extends the service life by 1.5-2 times compared to ordinary carbon steel material and reduces maintenance and replacement costs.

Strong compatibility: not only compatible with Zhenkang Koubei wire feeder, but also compatible with some Panasonic OTC、 Time and other word-of-mouth silk delivery equipment, with strong universality.

Key points for installation and maintenance

Specification matching: Strictly select the corresponding groove type according to the diameter of the welding wire. For flux cored welding wire, select the appropriate groove type and reduce the wire feeding pressure appropriately to avoid wire deformation or slippage.

Installation steps: Open the wire feeder compartment port → Release the pressure handle and locking arm → Remove the old wheel → Align the new wheel with the drive shaft keyway and push in → Lock the fixed cover → Adjust the pressure of the pressure wheel → Close the hatch (refer to the general installation logic adaptation).

Pressure regulation: Based on the principle of "no slippage or obvious indentation of welding wire", the pressure of soft welding wire (such as aluminum wire) is adjusted to 0.3-0.5MPa, and the pressure of hard welding wire (such as stainless steel wire, large-diameter welding wire) is adjusted to 0.6-0.9MPa.

Regular maintenance: Clean the welding slag and iron powder in the wheel groove after transporting 15-20 reels of welding wire; When tooth wear, shallower groove shape, or deformation of the wheel body is found, replace it with a new one immediately; Store in a dry and ventilated environment when idle to avoid rust or collision damage.

Supporting use: It is recommended to use it in conjunction with the Zhenkang original wire feeder and welding power supply to avoid affecting the stability of wire feeding due to equipment incompatibility; When changing the material or diameter of the welding wire, it is necessary to simultaneously replace the wire feeding wheel of the corresponding groove type.